Hadron Tavan Plant Construction, Commissioning, and Maintenance Project

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Project at a glance
Project Type
Modern and well-equipped industrial factory
Location
Shamsabad Industrial Park (located on the Tehran-Qom highway)
Land Area
1490 Square meter
Building Area
2670 Square meter
Number of floors
3 floors

Introduction

Hadron Tavan Company, aiming to enhance production capacity and develop advanced assembly lines, has initiated the construction of a modern and fully equipped industrial facility in Shamsabad Industrial City (located along the Tehran-Qom highway). Recognized as one of the most advanced and technically engineered industrial structures in the region, this project is built on a 1,490 square meter land, featuring 2,670 square meters of covered space across three floors.

What happened?

Hadron Tavan Company, aiming to enhance production capacity and develop advanced assembly lines, has initiated the construction of a modern and fully equipped industrial facility in Shamsabad Industrial City (located along the Tehran-Qom highway). Recognized as one of the most advanced and technically engineered industrial structures in the region, this project is built on a 1,490 square meter land, featuring 2,670 square meters of covered space across three floors.

Project progress rate
Foundation
Progress rate 100%
Electrical installations
Progress rate 80%
Mechanical installations
Progress rate 60%
Structural skeleton
Progress rate 50%
Thinning work
Progress rate 10%

In Total

Has Been Completed
% 0

Unique Features of the Project

Beyond its structural excellence, this project also excels in operational efficiency, energy optimization, and environmental sustainability. Key distinguishing features include:
Enhanced Worker Welfare and International Standards Compliance
•Design of work and welfare environments exceeding national standards
•Full accessibility for individuals with mobility impairments across all factory areas
Energy Efficiency and Thermal Insulation
•Utilization of 3D-Panel walls with 24-density polystyrene foam, 200mm thick, for peripheral walls
•Roof insulation with 100mm thick glass wool (two layers, density 120) to maximize energy conservation
•Reduction in boiler room and HVAC system capacity due to intelligent insulation design
Heavy-Duty Transport Facilities
Hydraulic elevator designed to transport a 4-ton forklift with a full load up to +7.1 meters
Sustainable Landscaping and Smart Water Management
•Incorporation of green spaces within the facility with provisions for long-term maintenance of miniature gardens
•Nine-stage wastewater treatment system, enabling the reuse of treated water for landscaping irrigation
•Collection of condensate water from ducted split systems and air conditioning units, utilizing it in the boiler room
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Engineering Challenges and Innovative Solutions

Projects always come with challenges, from technical issues to time and budget constraints. But we, as engineers, use our knowledge and creativity to find innovative solutions and overcome any challenge.

Soil Stabilization and Structural Reinforcement

The project site had been manually filled up to a depth of 11 meters, increasing the risk of soil displacement and structural settlement. To address this challenge, a series of advanced soil stabilization techniques were implemented:

  • Micropile execution in the surrounding area to reinforce the soil foundation
  • Connecting the foundation to deep piles in critical zones to enhance stability
  • Implementing high-rise piles to prevent soil displacement and create a robust base

During construction, a minor soil shift toward a large excavation pit located 17 meters away from the project site was observed. Engineers successfully mitigated this issue by executing high-rise piles, ensuring complete soil stability.

Unparalleled Precision in Structural Execution

One of the standout features of this project is its exceptional precision in execution. For instance:

  • In the concrete structural framework, 7-meter columns were cast monolithically, achieving a final deviation of merely 8 millimeters, an outstanding standard in industrial construction.
  • The ceiling was constructed using a single-piece concrete slab with negative camber, enhancing durability and preventing long-term cracking.
  • The industrial flooring was completed with highly wear-resistant and pressure-resistant concrete, ensuring long-term durability.

Why Is This Project Unique?

Integration of cutting-edge industrial architecture and engineering innovations
Use of state-of-the-art technology to minimize energy consumption and maximize durability
Professional soil stabilization using micropiles and high-rise piles
Unmatched precision in concrete structural execution
Enhanced operational efficiency with the potential for future smart technology integration
This project stands as one of the most exemplary industrial constructions in Shamsabad Industrial City, setting new standards in industrial structural engineering and sustainability.